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Room Temperature Fabrication of Macroporous Lignin Membranes for the Scalable Production of Black Silicon.

Nadezda ProchukhanStephen A O'BrienArantxa Davó-QuiñoneroAnna TrubetskayaEoin CotterAndrew SelkirkRamsankar SenthamaraikannanManuel RuetherDavid McCloskeyMichael A Morris
Published in: Biomacromolecules (2022)
Rising global demand for biodegradable materials and green sources of energy has brought attention to lignin. Herein, we report a method for manufacturing standalone lignin membranes without additives for the first time to date. We demonstrate a scalable method for macroporous (∼100 to 200 nm pores) lignin membrane production using four different organosolv lignin materials under a humid environment (>50% relative humidity) at ambient temperatures (∼20 °C). A range of different thicknesses is reported with densely porous films observed to form if the membrane thickness is below 100 nm. The fabricated membranes were readily used as a template for Ni 2+ incorporation to produce a nickel oxide membrane after UV/ozone treatment. The resultant mask was etched via an inductively coupled plasma reactive ion etch process, forming a silicon membrane and as a result yielding black silicon (BSi) with a pore depth of >1 μm after 3 min with reflectance <3% in the visible light region. We anticipate that our lignin membrane methodology can be readily applied to various processes ranging from catalysis to sensing and adapted to large-scale manufacturing.
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