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Monolithic back-end-of-line integration of phase change materials into foundry-manufactured silicon photonics.

Maoliang WeiKai XuBo TangJunying LiYiting YunPeng ZhangYingchun WuKangjian BaoKunhao LeiZequn ChenHui MaChunlei SunRuonan LiuMing LiLan LiHongtao Lin
Published in: Nature communications (2024)
Monolithic integration of novel materials without modifying the existing photonic component library is crucial to advancing heterogeneous silicon photonic integrated circuits. Here we show the introduction of a silicon nitride etch stop layer at select areas, coupled with low-loss oxide trench, enabling incorporation of functional materials without compromising foundry-verified device reliability. As an illustration, two distinct chalcogenide phase change materials (PCMs) with remarkable nonvolatile modulation capabilities, namely Sb 2 Se 3 and Ge 2 Sb 2 Se 4 Te 1 , were monolithic back-end-of-line integrated, offering compact phase and intensity tuning units with zero-static power consumption. By employing these building blocks, the phase error of a push-pull Mach-Zehnder interferometer optical switch could be reduced with a 48% peak power consumption reduction. Mirco-ring filters with >5-bit wavelength selective intensity modulation and waveguide-based >7-bit intensity-modulation broadband attenuators could also be achieved. This foundry-compatible platform could open up the possibility of integrating other excellent optoelectronic materials into future silicon photonic process design kits.
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