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Sublimation-based wafer-scale monolayer WS 2 formation via self-limited thinning of few-layer WS 2 .

Mingxi ChenJianwei ChaiJing WuHaofei ZhengWen-Ya WuJames LourembamMing LinJun-Young KimJaewon KimKah-Wee AngMan-Fai NgHenry MedinaShi Wun TongDongzhi Chi
Published in: Nanoscale horizons (2023)
Atomically-thin monolayer WS 2 is a promising channel material for next-generation Moore's nanoelectronics owing to its high theoretical room temperature electron mobility and immunity to short channel effect. The high photoluminescence (PL) quantum yield of the monolayer WS 2 also makes it highly promising for future high-performance optoelectronics. However, the difficulty in strictly growing monolayer WS 2 , due to its non-self-limiting growth mechanism, may hinder its industrial development because of the uncontrollable growth kinetics in attaining the high uniformity in thickness and property on the wafer-scale. In this study, we report a scalable process to achieve a 4 inch wafer-scale fully-covered strictly monolayer WS 2 by applying the in situ self-limited thinning of multilayer WS 2 formed by sulfurization of WO x films. Through a pulsed supply of sulfur precursor vapor under a continuous H 2 flow, the self-limited thinning process can effectively trim down the overgrown multilayer WS 2 to the monolayer limit without damaging the remaining bottom WS 2 monolayer. Density functional theory (DFT) calculations reveal that the self-limited thinning arises from the thermodynamic instability of the WS 2 top layers as opposed to a stable bottom monolayer WS 2 on sapphire above a vacuum sublimation temperature of WS 2 . The self-limited thinning approach overcomes the intrinsic limitation of conventional vapor-based growth methods in preventing the 2 nd layer WS 2 domain nucleation/growth. It also offers additional advantages, such as scalability, simplicity, and possibility for batch processing, thus opening up a new avenue to develop a manufacturing-viable growth technology for the preparation of a strictly-monolayer WS 2 on the wafer-scale.
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