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Recycling polyolefin plastic waste at short contact times via rapid joule heating.

Esun SelvamKewei YuJacqueline NguSean NajmiDionisios G Vlachos
Published in: Nature communications (2024)
The chemical deconstruction of polyolefins to fuels, lubricants, and waxes offers a promising strategy for mitigating their accumulation in landfills and the environment. Yet, achieving true recyclability of polyolefins into C 2 -C 4 monomers with high yields, low energy demand, and low carbon dioxide emissions under realistic polymer-to-catalyst ratios remains elusive. Here, we demonstrate a single-step electrified approach utilizing Rapid Joule Heating over an H-ZSM-5 catalyst to efficiently deconstruct polyolefin plastic waste into light olefins (C 2 -C 4 ) in milliseconds, with high productivity at much higher polymer-to-catalyst ratio than prior work. The catalyst is essential in producing a narrow distribution of light olefins. Pulsed operation and steam co-feeding enable highly selective deconstruction (product fraction of >90% towards C 2 -C 4 hydrocarbons) with minimal catalyst deactivation compared to Continuous Joule Heating. This laboratory-scale approach demonstrates effective deconstruction of real-life waste materials, resilience to additives and impurities, and versatility for circular polyolefin plastic waste management.
Keyphrases
  • carbon dioxide
  • municipal solid waste
  • ionic liquid
  • room temperature
  • highly efficient
  • heavy metals
  • reduced graphene oxide
  • sewage sludge
  • life cycle
  • metal organic framework
  • visible light
  • climate change