A Superior Method for Constructing Electrical Percolation Network of Nanocomposite Fibers: In Situ Thermally Reduced Silver Nanoparticles.

Nanocomposite fibers, composed of conductive nanoparticles and polymer matrix, are crucial for wearable electronics. However, the nanoparticle mixing approach results in aggregation and dispersion problems. A revolutionary synthesis method by premixing silver precursor ions (silver ammonium acetate) with polyvinyl alcohol is reported here. The solvation of ions-prevented aggregation, and uniformly distributed silver nanoparticles (in situ AgNPs, 77 nm) are formed after thermal reduction (155 °C) without using additional reducing or dispersion agents. The conductive fiber is synthesized by the wet spinning technology. After careful optimization, flower-shaped silver nanoparticles (AgNFs, 350-450 nm) are also employed as cofillers. The addition of in situ AgNPs (9.5 vol%) to AgNFs (30 vol%) increases electrical conductivity by 1434% (2090 to 32 064 S cm-1 ) through the efficient construction of percolation networks. The in situ AgNPs provide significantly higher conductivity compared with other secondary nanoparticle fillers. The gaseous byproducts dramatically increase flexibility with a moderate compromise in tensile strength (55 MPa). The particle-free ion-level uniform mixing of silver precursors, followed by in situ reduction, would be a fundamental paradigm shift in nanocomposite synthesis.