CDFA method: a way to assess assembly and installation performance of aircraft system architectures at the conceptual design.

This paper describes an engineering design methodology, called conceptual design for assembly (CDFA) in the context of aircraft development, to assess aircraft systems' installation during conceptual phase, in relation to industrial performance objectives. The methodology is based on a given framework (hierarchical structure) which includes a set of attributes, collected in recognized domains that characterize the aircraft systems installation. The framework of the CDFA methodology enables to analyze product architectures at different levels of granularity, splitting the global analysis into sub-problems (problem discretization) with the aim to help architects and designers to identify product architecture weaknesses in terms of fit for assembly performances. The CDFA methodology was applied on a complex system (the nose-fuselage of a commercial aircraft) presenting a high number of criticalities both for the product and its assembly operations. Results identified the architectural components leading to the less efficient assembly operations and the rationales enabling to elaborate alternative architectures for an improved product industrial efficiency.