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Addressing the quantitative conversion bottleneck in single-atom catalysis.

Zhongxin ChenJingting SongRongrong ZhangRunlai LiQikun HuPingping WeiShibo XiXin ZhouPhuc T T NguyenHai Minh DuongPoh Seng LeeXiaoxu ZhaoMing Joo KohNing YanKian Ping Loh
Published in: Nature communications (2022)
Single-atom catalysts (SACs) offer many advantages, such as atom economy and high chemoselectivity; however, their practical application in liquid-phase heterogeneous catalysis is hampered by the productivity bottleneck as well as catalyst leaching. Flow chemistry is a well-established method to increase the conversion rate of catalytic processes, however, SAC-catalysed flow chemistry in packed-bed type flow reactor is disadvantaged by low turnover number and poor stability. In this study, we demonstrate the use of fuel cell-type flow stacks enabled exceptionally high quantitative conversion in single atom-catalyzed reactions, as exemplified by the use of Pt SAC-on-MoS 2 /graphite felt catalysts incorporated in flow cell. A turnover frequency of approximately 8000 h -1 that corresponds to an aniline productivity of 5.8 g h -1 is achieved with a bench-top flow module (nominal reservoir volume of 1 cm 3 ), with a Pt 1 -MoS 2 catalyst loading of 1.5 g (3.2 mg of Pt). X-ray absorption fine structure spectroscopy combined with density functional theory calculations provide insights into stability and reactivity of single atom Pt supported in a pyramidal fashion on MoS 2 . Our study highlights the quantitative conversion bottleneck in SAC-mediated fine chemicals production can be overcome using flow chemistry.
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