Oil-in-Water Emulsion Templated and Crystallization-Driven Self-Assembly Formation of Poly(l-lactide)-Polyoxyethylene-Poly(l-lactide) Fibers.

A molecular solution of an amphiphilic block copolymer may act as an oil phase by dispersing into an aqueous micellar system of small-molecular surfactant, forming oil-in-water (O/W) emulsion droplets. In this paper, an as-synthesized triblock copolymer poly(l-lactide)-polyoxyethylene-poly(l-lactide) (PLLA-PEO-PLLA) was dissolved in tetrahydrofuran (THF) and then added to an aqueous micellar solution of nonaethylene glycol monododecyl ether (AEO-9), forming initially coalescent O/W emulsion droplets in the size range of 35 nm-1.3 μm. Along with gradual volatilization of THF and simultaneous concentration of PLLA-PEO-PLLA molecules, the amphiphilic copolymer backbones themselves experience solution-based self-assembly, forming inverted core-corona aggregates within an oil-phase domain. Anisotropic coalescence of adjacent O/W emulsion droplets occurs, accompanied by further volatilization of THF. The hydrophilic block crystallization of core-forming PEOs and the hydrophobic chain stretch of corona-forming PLLAs together induce the intermediate formation of rod-like architectures with an average diameter of 300-800 nm, and this leads to a large-scale deposition of the triblock copolymer fibers with an average diameter of ∼2.0 μm. Consequently, this strategy could be of general interest in the self-assembly formation of amphiphilic block copolymer fibers and could also provide access to aqueous solution crystallization of hydrophilic segments of these copolymers.